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Friday, October 12, 2012

Swimming Pool Construction - Analysis Report ( Designed for Previous Company ASCON Leisure)




" For the Good of One and All,I Pray let all Projects succeed, those intended to benefit Humanity and Preserve God created nature"
















Analysis of workflow at ASCON Leisure with Special Focus on Swimming Pool Works
A Report

(Dedicated to the ASCON Leisure Team)







 Some Graphical Images and Process diagrams can be viewed using the link below:












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Analysis of workflow at ASCON Leisure with special focus on swimming pool works – A Report.

Objectives:
The objective of this analysis is to establish a process that will
  • Ensure smooth flow of headworks in various projects
  • Envisage a stable system, that will stand alone and complete the process even if  one of the components is disturbed
  • Yield better utilization of resources both men and material
  • Establishes a stress free working atmosphere
  • Enhances customer satisfaction levels, thereby boosting our brand image
  • Strengthens and broadens our capabilities, to handle large scale and special projects that require higher degrees of technical and professional competency.

All of the above points put together increase the turnover and gross profit that is generated.


Distribution of Projects:
The entire year can be divided into four quarters as conventionally done in most companies.
  • Quarter 1(Q1) – Months January to March
  • Quarter 2(Q2) – Months April to June
  • Quarter 3(Q3) – Months July to September
  • Quarter 4(Q4) – Months October to December
The duration of a quarter is approximately 90 days which is a comfortable duration to complete all works in a swimming pool.


The spanning of projects are covered in detail after the pre-tendering and post-tendering stages are explained.


Once a project is fetched by the Marketing department two stages are imminent;
  1. The Pre-tendering stage and
  2. The Post-tendering stage

Pre-tendering stage:
The pre-tendering stage follows a process where a proposal for bidding a project is prepared. It attains importance because various areas of a project are studied in detail by the Design and Execution departments. The grey areas of a project are located and feasibility studies conducted.



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The work flow in the pre-tendering stage is represented below

 

Job roles of the departments during pre-tendering stage in brief:
  1. Marketing Dept obtains the initial set of drawings and specifications and submits to the Design department after discussions with the Project Execution department.
  2. Design department prepares the design according to specifications, communicates with the Project Executions in case of queries and passes it down to the Q.S department.
  3. Q.S department carries out estimation and prepares a quotation.
  4. Both the design and the estimation are handed over to the Project Execution department, who will study the project in detail. The files are cleared and handed over to the Marketing Dept., who will now bid for the project.

N.B: The Project Executions department is involved in three steps so that even at this stage ambiguities can be ruled out.



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Post – tendering Stage:
Following a successful bid the project will pass through the post tender stage.
Job roles of the departments during post-tendering stage in brief:
  1. The project details with changes if any are handed to the Q.S Dept., who verify the quantities and make changes wherever necessary. Material quantities are submitted to the Stores Department. The quantities estimated and other details parallely reach the Planning and Proj. Co-ordination department.
  2. The Planning and Proj. Co-ordination department prepares the Project plan, the Materials Approval Schedule, the Materials Procurement schedule, the Workforce requirement, Machinery requirement and supplies the details to the respective departments i.e., the Stores and the Project Execution Departments.
  3. Stores Department procures the materials as per procurement schedule in conjunction with the Purchase Department and also dispatches the material to Project sites.
  4. The Project Execution Department will execute the work and report progress of activities at site to the Project Planning & Co-ordination Dept. Any contingencies are immediately reported and plans worked accordingly.

There will be several packets of information that will be required when work is passed down between the various departments and also when cross checks happen. At this stage this can be facilitated through checklists and forms that will contain the information that each department requires from the other. But once an intra-office communication system is established information can pass to each other in the form of e-mails e.g., Lotus Notes system.

The ultimate control on the work flow will rest with the Planning and Project Co-ordination department in association with the Project Managers/Engineers.

The Spanning of Projects across a Year

Swimming pool projects that have been finalized are fit into any of the four quarters after studying the various implications such as:
1.      Client requirement
2.      Priority based on project value
3.      The magnitude of the project
4.      Priority based on site conditions such as readiness of site, distance of site, spanning of sites in a particular area.
5.      Resources – men and material available at disposal
The distributions of projects across the quarters are discussed in detail by a core group that will include the Divisional Manager, Commercial and Marketing Managers, the Project Managers/Engineers.


In tune with the work flow represented by the flow charts a project can also be divided in the form of phases.

Different Phases of a Project:



1.      The time difference between the planning and execution phase will be three quarters.
2.      The time difference between the approval phase (material, shop drawing approvals, no-objection certificates, municipality clearances etc.) and execution phase will be two quarters.
3.      The time difference between the procurement phase and the execution phase will be one quarter.
For example, if a project is finalized and the planning takes place in Q1, the approvals take place in Q2, the procurement of materials in Q3 and execution happens in Q4 which is thereafter followed by snag fixing and maintenance till end of warranty.
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The phases in detail:

1.      Planning Phase: The project is handled by the Design, QS and Planning & Project Co-ordination departments in association with Projects Execution Department as found in the flow chart found in the post-tendering stage.
2.      Approvals Phase: The approvals are obtained for materials, shop drawings, clearance certificates, lab tests and other mandatory requirements pertaining to project needs.
3.      Procurement Phase: The materials and machinery are procured as per requirement and dispatch to project sites facilitated.
4.      Execution Phase: The project is executed.
5.      Maintenance Phase: Snags if any are fixed and maintenance carried out.

Apart from the above briefing there are various details and inputs that can be provided by respective departments to get the process in motion. In addition, the forms and checklists can be prepared according to requirement.

Notes in general:

·        After close of each quarter, reconciliation meetings can be held to study the usage of men and material by comparing the planned and actual efforts employed.
·        The establishment of a Planning & Project co-ordination department.
·        The availability of a stacking area for materials especially Civil (cement, sand, steel and other) for various projects in a quarter will remove the time lag experienced in obtaining materials.
·         Requirement of our own transport vehicles for moving men and material.

The report is just a small step in going forward in establishing a robust system and development of the division. The contributions from the various departments are greatly anticipated in building the entire framework. Hope this happens with our earnest efforts in building a closely community and successful team.

  
Prepared By:
Winston N. Fernandez

Copies to: Mr. Hussain Baig, Mr.T.K.Chandra, Mr.Suvid Kale, Mr. Abdul Razak, Mr.Syed Zaiullah, Mr. Srinivasa Rao, Mr. Sasi Kumar, Mr. Richard Yap, Mr. Elijah Christie.

Warning:
Copying and Infringement not allowed. Reproduction in any form not allowed without prior written permission

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